| Customization: | Available |
|---|---|
| Application: | Industrial Ceramic |
| Material: | Al2O3, Alumina Ceramic |
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The ceramic substrate material is widely used in electronic packaging substrate for its advantages such as high strength, good insulation, good thermal conductivity and heat resistance, small thermal expansion coefficient (CTE) and good chemical stability.
| Product Name | High Precision Customized Laser Cutting 96% Al2O3 Alumina Electrical Isolation Ceramic Substrate with Custom Shape |
| Material | 96%Alumina |
| Color | Ivory |
| Size | As per drawing |
| Process | Tape casting |
| Payment | T/T,Western Union,Online payment by credit card are available |
| Application | It is widely used in MOS tube/Miniature radiator etc |
| Thransport | Air transport: 5-10 days; Ocean shipping: About one month. |
| Delivery Time | 1.Stock:delivery within 3-5 days after receiving your payment. 2. OEM/ODM:The normal Lead time is 15-45 days, which depends on your quantiy. |
Main characteristics of alumina ceramic substrate
1. High thermal conductivity, up to 25 W/m.k at room temperature and low coefficient of thermal expansion
2. Good thermal shock resistance, greater than 220 T(ºC) and refractory with high - temperature resistance
3. Good surface roughness, flatness to be 0.05 mm and very smooth texture with super tiny grain size
4. High dielectric strength, high electrical resistivity, low dielectric constant, and dielectric loss.
5. Laser cutting or precision machining cutting makes tight tolerance for precision fitting easily
6. Quicker heat dissipation than cooper and aluminum metal materials and increase the service life
7. Anti-aging, resistance to oxidization and free of rusty forever, also chemical stability to in harsh conditions
8. Low density, over 3.65 g /cm3, with lightweight, its benefits to design the device lighter.
| Shaping methods | Tape casting, dry pressing, isostatic pressing, hot pressing and so on |
| Material options: | Aluminum oxide, zirconium oxide, silicon carbide, aluminum nitride and so on |
| Typical thickness | 0.25 mm, 0.30 mm, 0.40 mm, 0.50 mm, 0.635 mm, 0.80 mm, 1.0 mm, 1.2 mm |
| Dimension capability | Min. thickness to be 0.10 mm, max. length and width to be 500 mm x 400 mm |
| Dimensional tolerance | Thickness ± 0.05 mm, length ± 0.20 mm, width ± 0.20 mm |
| Surface treatment | Polishing to the mirror-like surface, metalizing for ceramic to metal bonding |
| Secondary process | Laser cutting, fine grinding, high precision CNC machining and so on |
| Alumina Ceramic Substrate | |
| Substrate Thickness (mm) | the Percentage of Laser Scribe Line Depth to Thickness (%) |
| 0.2-0.3 | 40%±5% |
| 0.3<T≤0.5 | 50%±3% |
| 0.5<T≤1.0 | 43%±3% |
| 1.2 | 55%±3% |
| 1.5 | 55%±3% |
| 2.0 | 55%+10% |
| The scribing spot can be in different sizes. Generally there are small spot 0.03-0.04mm (Substrate Thickness≤0.5mm ) and large spot 0.08-0.1mm (Substrate Thickness>0.5mm), and the accuracy is ±0.01mm. | |
| Alumina Ceramic Substrate | ||||
| Item | Unit | 96% Al2O3 | 99.6% Al2O3 | |
| Mechanical Properties | ||||
| Color | / | / | White | Ivory |
| Density | Drainage Method | g/cm3 | ≥3.70 | ≥3.95 |
| Light Reflectivity | 400nm/1mm | % | 94 | 83 |
| Flexural Strength | Three Point Bending | MPa | >350 | >500 |
| Fracture Toughness | Indentation Method | MPa·m1/2 | 3.0 | 3.0 |
| Vickers Hardness | Load 4.9N | GPa | 14 | 16 |
| Young's Modulus | Stretching Method | GPa | 340 | 300 |
| Water Absorption | % | 0 | 0 | |
| Camber | / | Length‰ | T≤0.3: ≤5‰, Others: ≤3‰ | ≤3‰ |
| Thermal Properties | ||||
| Max. Service Temperature (Non-loading) | / | ºC | 1200 | 1400 |
| CTE (Coefficient of Thermal Expansion) |
20-800ºC | 1×10-6/ºC | 7.8 | 7.9 |
| Thermal Conductivity | 25ºC | W/m·K | >24 | >29 |
| Thermal Shock Resistance | 800ºC | ≥10 Times | No Crack | No Crack |
| Specific Heat | 25ºC | J/kg·k | 750 | 780 |
| Electrical Properties | ||||
| Dielectric Constant | 25ºC, 1MHz | / | 9.4 | 9.8 |
| Dielectric Loss Angle | 25ºC, 1MHz | ×10-4 | ≤3 | ≤2 |
| Volume Resistivity | 25ºC | Ω·cm | ≥1014 | ≥1014 |
| Dielectric Strength | DC | KV/mm | ≥15 | ≥15 |
Safe export package
1:What products and service can you offer us?
Answer: With the development more than 20 years, now we have 6 business division and we are supplying Quartz Glass (Tube, Rod, Plate and customized parts), optical glass and cuvette, and also various precise ceramics,porous ceramics and refractory ceramics. We have the full processing line for ceramic thick film resistors, far infrared ceramic glass heating panel, quartz tube/ceramic plate ozone generator,porous metal fiber felt and polyester fiber cotton products. For all the products, we can design and customize according to the clients' demand.
2: Before mass order, can you offer samples? How will you charge for them?
Answer: We are willing to offer samples to lower your purchasing risk. Generally, if from inventory, we can deliver out within 3days, however if need processing, we can deliver out within 15days. For some difficult items, the delivery time will be decided by its grade of difficulty. For some low value items, we can offer free sample, however we would like you to afford the freight cost. For customized products, we need to charge the developing cost.
3: What test report or certificate can you offer? What achievements have you made in research and development?
Answer: Till the end of 2021, we have passed many ROHS, CE, MSDS tests and also the ISO9001 authentication. We have 8 registered trademark and 25 patents. Also we won the title of China High-tech Enterprise and Jiangsu Private Science and Technology Enterprises.
4: Do you have any agent in our area? Can you export your products directly?
Answer: Till the end of 2021, we haven't authorized any company or person as our regional agent. From 2008, we have the export qualification and professional export team, and till the end of 2021, we have exporting our products to more than 108 countries and regions, and our clients can contact us and purchase our products or service directly.
5: If the quality can not meet the requirement or any loss during the freight, how should we do?
Answer: We have strict QC test and professional QC team. We are always offering qualified products. If anything goes wrong, the quality can not meet requirement on the contract, we will reproduce the qualified products or refund the payment. We have the professional packing team and will pack the product in safe package for long distance delivery. If any loss during the freight, we hope you can assistant us to claim from the logistics company and we will arrange the replacement accordingly.
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